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Fire hazard welding equipment and welding process?

Welding equipment fire hazard and welding process:
        DC welding machine and AC welding machine 2, DC welding machine by the motor and DC generators.
        Principle: contact resistance welding welding arc temperature up to 60 ℃ or more, the rapid melting of metal and produce a large number of spark spray. Therefore, it is easy to ignite the combustible material around. After welding, the temperature is high, with a certain fire risk. In the decoration of the construction site or storage, the fire risk, Mars splash, fall on the combustible material can immediately burst into the sea of fire, falling in the pocket of cotton can be smoldering fire, so the cutting mouth welding process has a large fire risk.
        The above content according to the actual work of students to meet the problem, for reference, if there are problems, please communicate in time.…

What should be prepared before mechanical cutting?

First, the mechanical cutting steel plate surface pretreatment
       Steel from the steel plant through a series of intermediate links to the cutting workshop, during this time, the steel surface will inevitably produce a layer of oxide. In addition, the steel plate in the rolling process also produced a layer of oxide attached to the steel plate surface. The melting point of these oxide is not easy to burn and melt, increasing the warm-up time, reducing the cutting speed; at the same time after heating, the skin around the splash, easy to cause clogging the cutting mouth, reducing the life of the cut mouth. Therefore, before the mechanical cutting, it is necessary for the steel surface of the rust pretreatment.
Commonly used method is shot blasting rust, after painting rust. That is a small iron sand shot peening machine to the surface of the steel plate, by the impact of iron on the steel plate to remove the scale, and then sprayed with flame retardant, good conductivity of the anti-rust paint.
The pre-treatment of the derusting paint before the steel plate cutting has become an indispensable link in the production of metal structures.
        First, the mechanical cutting before the preparation of gas cutting
       The surface of the cut metal should be carefully removed from rust, dirt or oil. The cut pieces should be padded so as to dissipate heat and remove slag. Must not be placed on the concrete floor cutting, because the concrete surface after the high temperature will crack. The specific requirements before cutting are as follows.
       1. Check whether the workplace meets the safety requirements, torch, oxygen cylinder, acetylene bottle (or acetylene generator and tempering preventer), rubber tube, pressure gauge, etc. are normal, the gas cutting equipment according to the operating procedures connected.
       2. Mechanical cutting, the first piece of the workpiece pad, leaving a certain gap below the workpiece, in order to facilitate the iron oxide slag blowing. When cutting, in order to prevent the operator from splashing iron oxide slag burns, if necessary, can be added baffle block.
       3. Check the wind wire by igniting the flame and adjusting the preheat flame. Then open the cut oxygen valve to observe the shape of the cut oxygen flow (ie wind line), the wind line should be straight, clear cylinder and have the appropriate length. This can make the workpiece incision surface smooth and clean, wide and narrow. If the wind line is irregular, should close all the valves, with a needle or other tools to trim the inner surface of the mouth, so smooth. The power of the preheating flame should be adjusted according to the thickness of the plate. The flame nature should be neutral flame.
       4. Adjust the oxygen to the desired pressure. For the suction torch, check whether the torch has a suction capability.
Mechanical cutting inspection method is: first unplugged acetylene inlet hose and bent up, and then open the acetylene valve and preheat oxygen valve. At this time, the finger on the torch of acetylene over the air pipe joints, if the fingers feel pumping force and can be adsorbed on the acetylene inlet pipe joints, indicating that the torch has the ability to smoke, you can use; otherwise, that torch is not normal , Can not be used, should check the repair.…

Is there any way to reduce the flame cutting damage to the workbench?

There is a small four-sided cone made of cast iron. These four cones can be made in different sizes and have grooves at the bottom of each of the four cones. These grooves match the width of the cutting plane supported by the steel bar, so the small four-sided cone can be assembled with the steel bar to form the workpiece, as shown in Figure 1-22. The small four-sided cone is mainly used for the following occasions:
① to prevent cutting the flame damage to the cutting platform support rod;
② eliminate when the cutting flame through the cutting platform to support the rod when the cutting nozzle due to pollution or improper operation caused by the tempering;
③ reduce the slag, because it is conducive to cutting from the workpiece was blown away
④ to provide a solid and horizontal support for the workpiece;
⑤ support from the workpiece so that it does not sink in the cutting process.…

How to choose your own cutting equipment

With the development of the Internet, many metal industry manufacturers of CNC cutting machine this is no stranger. CNC cutting is generally divided into two cutting methods, flame cutting and plasma cutting.
Flame cutting machine cutting method with the plasma cutting machine is different from the way, the flame cutting is the use of high-temperature flame will be a point on the surface of the steel plate to the ignition point, and filled with high pressure oxygen, so that the formation of incision burning method. Often flame cutting requires gas and oxygen, and the flame can be used in three kinds of gas: gas, propane, acetylene. Which gas heat the smallest, followed by propane, acetylene heat the largest. The greater the heat, the faster the cutting, the faster the burning speed, the better the cutting effect.
Flame cutting can only cut easily oxidized metal, carbon content is relatively high flame is difficult to cut. Flame cutting thickness is generally more than 6MM carbon steel, although the plate can be cut below 6MM, but because the plate is thin, because the flame cutting method is the use of high temperature flame will be a point on the surface of the steel heating to the ignition point, and charge A method of cutting with a high pressure oxygen to form a cut. So when cutting the plate is easy to make the plate heat distortion, cutting out of the plate can not achieve good results. General flame CNC cutting machine can be cut to 200MM, and then after a special transformation can cut 350MM.
At cutting speed, CNC flame cutting is much faster than manual cutting. But for the plasma cutting less and slightly slower. With 20MM thick plate to do comparison. Flame cutting speed of about 450MM / min per minute, plasma cutting speed of about 1500MM / MIN per minute. In the cutting effect on the flame cutting vertical degree than the plasma cutting perpendicular to the better, flame cutting surface is vertical, plasma cutting cut surface has a certain tilt.
With regard to cutting costs, there is a comparison between flame cutting and plasma cutting.
① flame cutting: pre-investment is small, late cost more flame cutting general needs, a small amount of power (the power supply is equivalent to a household rice cooker power consumption), an hour also about electricity. Another flame cutting requires a lot of gas and oxygen, which is the flame cutting the main supplies needed.
② plasma cutting: pre-investment, the latter part of the relatively small amount of plasma cutting in the early need to purchase power, the worst domestic power supply is also a few thousand dollars, so the plasma in the early words than the flame bigger. Imported power from 20,000 to range. In addition, plasma requires a lot of power supply during operation. So the plasma power consumption is large. Plasma cutting the main supplies needed for the plasma cutting mouth and the electrode, a set of cutting mouth and the electrode price corresponding to the import of a lot cheaper.
Summary: whether it is CNC flame or CNC plasma cutting compared to the original manual cutting or profiling cutting to be simple and efficient and more secure, greatly improving your processing efficiency and reduce your production costs for the development of enterprises to help.…

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